HRS also designs and manufactures ECOFLUX* Smooth Shell and Tube Heat Exchanger for various industrial applications like heating, cooling, condensing, re-boiling and many more such processes. Equipped with the expertise of ASME ‘U’ stamp, TEMA accredited and quality norms of ISO 9001:2015, ECOFLUX* Smooth Shell and Tube Heat Exchangers (STHE) are designed based on heat exchanger working principle for a wide range of processes and manufactured at our state-of-the-art facilities. These Shell and Tube Heat Exchangers are required for specific applications, mainly for critical fluids and gases. A most important aspect is the technical capability of HRS for the construction of ECOFLUX* Shell and Tube Heat Exchangers in a range of materials as suited for the processes.

Ecoflux* Smooth Shell and Tube Heat Exchangers (STHE) are based on the working principle of standard shell and tube heat exchanger guidelines of TEMA, which is the proven and widely accepted norm. We understand customers’ plant specifications for requirements of thermal processing design equipment precisely suited for the process.

HRS heat exchanger fabrication is as per the highest quality standards. This includes heat exchanger design and fabrication in the material of construction (MOC) required. Ecoflux* shell and tube heat exchangers are customized units based on specific industry applications of heat exchangers, made to standard governing codes for varying geographies worldwide, such as ASME/ PED/ DOSH/ AS1210/ AD Merkblatter/ BS 5500 and other codes. With thermal design as per HTRI, ChemCAD, Ecoflux* shell and tube heat exchanger become the right choice for the process. We can also design and manufacture Ecoflux* shell and tube heat exchanger to exact customer specifications.

Thermal design

All products are designed on the proprietary heat exchanger design program developed by HRS Group in line with international standards of thermal design. From specific customer requirements, our team is also equipped to design heat exchangers for international design programs like HTRI and ChemCAD. Our shell & tube heat exchangers are made to requisite TEMA configurations.

Mechanical design

Mechanical design and manufacturing of Ecoflux* Smooth shell and tube heat exchanger (STHE) is in accordance with TEMA, ASME Sec. VIII Div. I, BS5500, PED, etc. as per customer process requirements. All heat exchanger diagrams & drawings are built and verified with some of the best-in-class design software trusted across the segments.

Material of Construction

HRS has the capability to manufacture Ecoflux* Smooth shell and tube heat exchangers (STHE) in all grades of stainless steel 304, 316, 304L, 316L, 904L, 321, AL6XN, C22, C276, C2000, Titanium, Tantalum, Duplex, Super Duplex, Alloy 20, Copper, Cu-Ni, alloys, Inconel, Monel, SMO and other special material, as is best suited to the process. The expertise in the fabrication of this wide range of materials under a single roof is an advantage to customers to have their thermal processing solutions from HRS.

We manufacture units to a working pressure of 80 bars with 0°C to 400°C temperature. For specific designs, we have manufactured units with up to 200 bar pressure at up to 600°C and the capability to make heat exchangers for higher temperatures and pressure as per customer requirements.

Our manufacturing facility is equipped to fabricate smooth Smooth shell and tube heat exchangers from smaller diameters to up to 2500 mm and tube lengths up to 9000 mm for special equipment we can make heat exchangers with 12000 mm tube length up to 3500 mm diameter.

Ecoflux* shell and tube heat exchangers (STHEs) are customized units based on specific industry applications of the heat exchangers. We can design and manufacture units to customer specifications and also if required based on customer drawings.

HRS has over four decades of experience in the design and manufacture of Ecoflux* shell and tube heat exchangers. A wide range of models are developed for process plants across industries. Ecoflux* range is manufactured in stainless steel and also in other exotic materials. These Shell and tube-type heat exchangers are manufactured for a range of liquid-liquid, exhaust gas and steam applications. They can be installed as primary condensers, reboilers, recuperators, VAM coolers and such applications in pharma, chemical, speciality chemicals, agrochemicals, fertilizers, petrochemicals and many more such sectors.

Ecoflux* shell and tube heat exchangers are custom fabricated in various sizes subject to the application of the heat exchanger and can be installed in different orientations in the existing process plant. Depending on process requirements, these heat exchangers can also be designed to various TEMA configurations like BEM, AKT, AEL, NEN, AES, BKU, etc. We supply Ecoflux* STHE with ASME ‘U’ stamp certification, CE certification and other requisite codes.

  • Flexible in heat exchanger design, customized solution
  • Suitable for high temperature & pressure applications of heat exchanger
  • Thermal heat exchanger design in HTRI and ChemCAD software
  • Mechanical design in PVD and PV Elite software
  • TEMA heat exchanger types configurations available like BEM, BET, BKU, AES, AEL, etc.
  • Wide choice of material of construction
  • Capacity for small to high range of diameter and length depending on application & customer requirement

Ecoflux* Smooth shell and tube heat exchanger (STHE) are used for heating, cooling, condensing, sub-cooling, pasteurizing, sterilizing, heat recovery and evaporation. They can also be used as kettle vaporizers, reboilers, and exhaust gas coolers for process industries.

Ecoflux* shell and tube heat exchanger types are used as vapour condensers, effluent coolers, exhaust gas coolers etc. in chemicalpharmaceuticalfertilizercement, biotechnology, power generation, food, drink, brewing, environmental processes, ammonia – urea plants, ammonia syn gas and carbon dioxide gas plants.

Also, Ecoflux* STHEs are used for various processes in environmental and sanitary hot water applications, effluent treatment, digestion sludge, effluent water, along with power generation and latex industries.